[K6ARK] likes to operate portable, so he puts together very lightweight antennas. One of his latest uses tiny toroids and SMD capacitors to form trap elements. You can see the construction of it in the video below.
You usually think of toroid winding as something you do when building transmitters or receivers, especially small ones like these. We presume the antenna is best for QRP (low power) operation since the tiny core would saturate pretty quickly at higher power. Exactly how much power you should pass through an FT50-43 core depends on the exact application, but we’ve seen numbers around 5 watts.
The Snowy Owl is the rebel of owls. They live in the north near arctic regions of the world, and unlike other owls, they are active during the day instead of the night. Owls in general are pretty great, which is why this Snowy Owl version of the Surface Mount Device 0201 soldering challenge kit caught my eye.
For this challenge, the resistors on the back of the owl have been changed to a 0201 packages for an additional level of difficulty. These are cellphone-level miniaturization so it will be a challenge. A dual inverter NL27WZ04 is used to implement the ring oscillator, which drives the blinking LEDs.
At Hackaday, we’re constantly impressed by the skill and technique that goes into soldering up some homebrew creations. We’re not just talking about hand-soldering 80-pin QFNs without a stencil, either: there are people building charlieplexed LED arrays out of bare copper wire, and using Kynar wire for mechanical stability. There are some very, very talented people out there, and they all work in the medium of wire, heat, and flux.
The kit in question was an SMD Challenge Kit put together my MakersBox, and consisted of a small PCB, an SOIC-8 ATtiny, and a LED and resistor for 1206, 0805, 0603, 0402, and 0201 sizes. The contest is done in rounds. Six challengers compete at a time, and everyone is given 35 minutes to complete the kit.
[Andrzej Laczewski] has something big in mind for small parts, specifically SMD resistors and capacitors. He’s not talking much about that project, but from the prototype 3D-printed bowl feeder he built as part of it, we can guess that it’s going to be a pretty cool automation project.
Bowl feeders are common devices in industrial automation, used to take a big pile of parts like nuts and bolts and present them to a process one at a time, often with some sort of orientation step so that all the parts are the right way around. They accomplish this with a vibratory action through two axes, which [Andrzej] accomplishes with the 3D-printed ABS link arms supporting the bowl.
Here at mimicEducationalRobots we farm out most of our production circuit board assembly, but we still assemble all prototypes in house. Most people are surprised to learn how relatively simple the process really is. This blog assumes that a unique PCB of your own design has come out of your wonderful brain, or at least that you’re interested in how we do things here.
To fight the shakes, you can do one of two things: remove the human, or improve the human. Unable to justify a pick and place robot for the former, [Tom] opted to build a quick hand support for surface-mount work, and the results are impressive considering it’s built entirely of scrap.
It’s just a three-piece arm with standard butt hinges for joints; mounted so the hinge pins are perpendicular to the work surface and fitted with a horizontal hand rest, it constrains movement to a plane above the PCB. A hole in the hand rest for a small vacuum tip allows [Tom] to pick up a part and place it on the board — he reports that the tackiness of the solder paste is enough to remove the SMD from the tip.
This project evolved from Splinter, the SMT cordwood project I did last summer/fall. The ring is powered by tiny size 10 hearing aide batteries which should give 4-6 weeks of intermittent use, once I come up with a design that doesn’t break after a few days of wear and update the firmware to put the ATtinyx5 to sleep. The first rev (labelled ‘blink-ring’) used deep red 650nm LEDs. Searching for particular component lengths gave me an excuse to use strange 0508 resistors. And somehow, this is my first Charlieplexing project. Yaay novelty soldering!
Face it — you want a reflow oven. Even the steadiest hands and best eyes only yield “meh” results with a manual iron on SMD boards, and forget about being able to scale up to production. But what controller should you use when you build your oven, and what features should it support? Don’t worry…
Dubbed the Reflowduino for obvious reasons, Timothy Woo’s Hackaday Prize entry has everything you need in a reflow oven controller, and a few things you never knew you needed.
I feel like surface mount soldering has a bad reputation. It can seem daunting to someone who has never tried it. Since a lot of my project involve using surface mount components, I thought it would be a good idea to make something to inspire people to try it out (without risking expensive components or their custom project).
Decide how you want to assemble your SMD Challenge Kit (re, the video) you can choose to use a soldering iron, or a reflow oven. They take about the same amount of time but using the soldering iron can be a little more challenging and doesn’t require a cheap toaster oven.